Dole Deploys Orange EV Electric to Port of San Diego Operations
As featured in HDT Truckinginfo: Dole Invests in Electric Cargo [...]
As featured in HDT Truckinginfo: Dole Invests in Electric Cargo [...]
Most corporations are looking more seriously at sustainability than ever before. But in the trucking industry, still dominated by fossil fuels, it can be tough to know where to start. Some fleets are not looking at over-the-road operations—they’re finding early zero-emissions victories in their yards. Albertsons, the second-largest grocery chain in the U.S., is finding sustainability success since it began using battery-electric terminal tractors at some of its 19 terminals. The EV yard tractors prove to be one of the best ways for fleets to test how alternate-powered Class 8 vehicles could fit into operations. “As part of . “We currently have 11 EV terminal tractors with plans to purchase seven more this year.” Albertsons' 120 diesel-powered terminal tractors will still outnumber the 18 EV yard tractors it expects to have by 2023. But that is not likely to last long, according to two recent industry studies that note how yard tractors are prime equipment for electrification. “These conversions are happening now—and it’s happening rapidly,” Zack Ruderman, VP of sales and marketing for , said. “We’re investing to significantly increase our production capacity to more than double this year versus last year.” Albertsons is one of Orange EV’s more than 100 fleet customers across the U.S. Ruderman told (NACFE) study highlighted the potential efficiency of EV yard tractors. “We acknowledge that electrification can be difficult, especially in the Class 8 market,” , NACFE’s executive director, said. “But right now, the electrification of terminal tractors makes sense and is a good place for fleets to begin their electrification journey.” NACFE recently released the first of four trucking market segment reports from its freight efficiency study. The council found “terminal tractors one of the best, if not the best, paths for heavy-duty tractor fleets to learn about and implement a BEV in a fleet operation.” . Along with the environmental benefits and reduced maintenance costs of EVs, NACFE noted that the electric terminal tractors provide a better workplace for drivers because they’re quieter and smoother than the diesel versions. “We have received positive feedback from our drivers, saying that they prefer the modern technology of the BEV yard spotters,” Albertsons' Burke said. “They like that these EV terminal tractors improve uptime, do not require fueling, and there’s less preventive maintenance. They also appreciate that they are quiet, cool, and odorless.” BEV terminal tractors can also be used inside warehouses with no emissions—not just yards, NACFE noted. And maintenance costs for the BEVs can be 60% to 75% less than diesel-powered terminal tractors built after 2017. The stop-and-go nature of terminal work also offers regular opportunities to recharge. “Terminal tractors provide a good use case for electrification because they operate in low mileage applications and can opportunity charge throughout the day while drivers are on breaks,” said Kevin Otto, lead author of the report and NACFE’s electrification technical lead. Burke explained that is a big part of the early success Albertsons has found in its yards. “We have seen positive results in the transition to EV terminal tractors,” he said. “For example, since we run a 24/7 operation, opportunity charging has made the transition so easy and convenient since the EVs do not require dedicated charging times.” Albertsons uses opportunity-charging as part of its standard operating procedure for its drivers, based on Orange EV’s recommendation to maintain an optimal state of charge. “We refined it based on employee feedback after deployment with charging occurring between shifts, during breaks, and meal periods,” Burke added. “If you look at the market in general, the EV technology that is here now—and is very good—is that yard tractor application,” Al Barner, SVP of strategic fleet solutions at . “You’ve got the power source right there where the trucks operate. From drivers’ acceptance, they love them because there’s less noise. They’re more comfortable. It’s a good application—and you’ve got the opportunity-charging.” Fleet Advantage is a truck fleet business analytics, equipment financing, and asset lifecycle cost management company. With today’s supply chain problems delaying new vehicle deliveries, it is crucial to know how fleets manage their equipment and plan for the future. Part of that future planning Barner has seen more of is how to make terminals more sustainable for the environment and fleet employees. An “The technology advances are what’s increasing adoption,” Ann Rundle, VP of electrification and autonomy for ACT Research, said during ACT’s Seminar 66, held in February in Columbus, Indiana. While noting that government regulations have pushed some trucking operations toward EVs in recent years, Rundle said battery technology gains over time would exceed regulatory influences on fleets. “Battery costs are falling as the volumes increase,” she said. “Another thing is battery energy density has been improving over time.” A vehicle battery in 2022 has about three times more power density than the same sized battery in 2012, said Rundle, who was the principal author of the ACT Research study released in December. “So that means either three times more range, one-third less size pack, or you pick how you want to do it. This isn’t theoretical; it is getting better and proving to be better.” The ACT study forecasts all Classes 7 and 8 tractors in the U.S. to be 30% electric by 2030. But Orange EV’s Ruderman said terminal tractors could be closer to full conversion then. “There are a lot of reasons why terminal tractors are an easier EV integration,” he said. “When you talk to fleets about EVs, one of the main concerns is range anxiety: What’s going to happen when I’m out on my route and I need to charge, or I was stuck in traffic, or a different route had more hills that consume more energy, and I’m afraid I can’t get back to home base to charge.” Since most terminal tractors never leave the yard, they are never far from a charging station, Ruderman noted. So opportunity charging, like what NACFE laid out in its study and Albertsons is putting into practice, is enough time to keep a yard EV running in a 24/7 operation. Add in that regenerative braking also charges the tractor. “It turns the frequent starts and stops in the yards into an advantage,” Ruderman said. For fleets interested in getting started or increasing their sustainability efforts, the terminal is a prime place to start. “If you look at the EV market, technology at the yard tractor level is here today and it’s performing well,” Fleet Advantage’s Barner said. “Expanding that technology out to the regional final mile will be the next step.” It was a great place to start for Albertsons, which has 1,400 Class 8 trucks nationwide and its private fleet employs 2,500 drivers. “Fleet sustainability remains top of mind every year as we plan for capital for fleet equipment and infrastructure improvements, as well as foster employee satisfaction,” Burke explained. The company has more than 1,700 stores in 34 states and the District of Columbia. Along with . “Albertsons Companies is committed to integrating sustainability into our everyday business decisions, and that includes reducing emissions within our own operations and our supply chain to help tackle climate change,” Burke said. “We strive to lower our emissions in many ways such as improving fuel efficiency in our trucks, switching to LEDs that use less electricity, and harnessing renewable energy such as wind and solar.” Its over-the-road tractors are all certified by the U.S. Environmental Protection Agency’s for meeting highway transportation sustainability and efficiency standards. “We will continue to explore, pilot, and purchase zero-emission and alternative fuel on-road tractors and refrigeration units for a more sustainable fleet profile while maintaining operational output and deployment across the network, when feasible,” Burke added. Despite supply chain problems plaguing some manufacturers, Ruderman said Orange EV delivers tractors and chargers about 90 days after orders. The OEM has fleet customers in 24 states and expects its market saturation to grow this year. “The broader message is that EV yard trucks are proven,” Ruderman said. “It’s past the experimental stage. We have almost 400 of them in the market across 100 different fleets, different duty cycles, and different parts of the country—in warm weather, in cold weather. The time is now to have that conversation about where to start.” Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "contentlocation": "United States", "url": "", "name": "orange_ev_albertsons_terminal_tractor.624d8ee6c8246", "description": "Albertsons Orange EV Truck, as seen in FleetOwner", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }
In addition to their environmental benefits, zero-emission electric yard vehicles also get high marks from drivers and come with lower maintenance costs than their diesel counterparts. Those were some of the top findings of a new NACFE report released March 6 at the Technology & Maintenance Council 2022 Annual Meeting & Transportation Technology Exhibition. TMC is part of American Trucking Associations. “What we concluded is are ready now, and an excellent place for fleets to move forward with electric trucks,” Mike Roeth, NACFE’s executive director, said during a TMC press conference introducing the report. That evaluation of terminal tractor electrification is among the takeaways from NACFE’s Run on Less Electric demonstration in September 2021, which involved 13 fleets operating battery-electric trucks in a range of different applications across six U.S. states and two Canadian provinces. The report on electric terminal tractors is the first in a series of four planned NACFE reports, one on each electric truck market segment involved in Run on Less Electric. NACFE said it will publish separate reports on vans and step vans, medium-duty box trucks and heavy-duty regional tractors in the coming months. Many companies that run heavy-duty tractors and other vehicle types also operate yard tractors at their terminals or warehouses. Introducing electric terminal tractors can help those companies pave the way for other applications that might be more challenging, such as electric regional-haul Class 8 tractors, Roeth said. “It’s just a great place to buy one, two or 10, and start that electrification journey,” he said. Roeth said terminal tractors are an ideal duty cycle for electrification for a number of reasons. Notably, the vehicles generally operate within logistics yards and transport relatively light loads at low speeds. Plus, drivers said they felt safer operating electric yard tractors because the vehicles are quieter, making it easier to hear their surroundings. They also said they felt less fatigued at the end of the day. “Drivers rave about these vehicles,” Roeth said. “They just love driving them.” Electric yard tractors can reduce maintenance costs as well, he added. Terminal use is a difficult duty cycle for diesel aftertreatment systems, he said, in part because it involves a lot of idling. Plus, electric terminal tractors are a particularly good fit for companies that already are using electrified materials handling equipment such as electric forklifts or robotics. “This is just a natural evolution to go outside of the plant or the warehouses,” Roeth said. Fleets also can benefit from “opportunity charging” by plugging the vehicle into a charging station any time it is stopped, even if it’s just a short break. To take advantage of those opportunities, some fleets are installing their chargers near drivers’ break areas so they can easily recharge the vehicle while handling paperwork or taking lunch or restroom breaks. Increasing the charge level even a little bit can help throughout the day, Roeth said. Kevin Otto, lead author of the report and NACFE’s electrification technical lead, said working with electric terminal tractors can be a great learning experience for a trucking fleet’s entire business, from operations to maintenance. “I really do believe that when it comes to learning about an electric vehicle and putting it into operation and making it work, the terminal tractor is probably the best alternative for making that happen,” Otto said. Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "thumbnailUrl": "", "url": "", "contentlocation": "US", "name": "Orange EV at TMC_from Transport Topics", "description": "Two casually dressed men are examining an Orange EV electric truck at an expo", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }
The transition to electrification for the transportation industry is underway. One of the most successful applications of this revolution can be found in the rapidly growing usage of electric yard trucks, also known as terminal tractors, yard hostlers and many other names. The speed of adoption may surprise some, with Orange EV electric yard trucks already being used by more than 100 fleets. This scale of deployments has provided plenty of cold weather use case examples, including sites in Minnesota at temperatures of -33° Fahrenheit. As more and more data comes in, it’s proving that as long as the right choices are made upfront and the right behaviors are implemented on-site, an EV yard truck can be superior, regardless of the climate. Concerns about performance in extreme cold are not unique to battery electric vehicles. For diesel-powered trucks, the negative impacts of cold weather are very well known: Lithium batteries, like the Lithium iron phosphate batteries used in Orange EV yard trucks, produce no local polluting emissions, and sites don’t have to worry about liquid fuel spills. Electric motors never need to idle, and electric heaters can warm up the cab much faster than a cold diesel engine might. And, of course, there are the financial savings, with the electricity to power an EV yard truck costing 85-90% less than diesel fuel. The EV truck’s performance shouldn’t be any different in cold weather, but what is different is the increased energy consumption that occurs from two primary factors: Heating the batteries and heating the cab. All Orange EV yard trucks come with built-in battery heaters that keep the batteries from getting too cold, even when there are sub-zero temperatures outside. Then using the in-cab heat will logically use more energy to keep the driver comfortable during colder weather. Proper battery management and charging behaviors are especially key to the successful operation of a fleet of electric yard trucks in cold weather, but are important regardless of temperature, so we work closely with our customers to spec their truck and train their drivers. That said, it really comes down to these simple tips: Through 6 years of deployments and trucks running in wintry sites including Chicago, Buffalo, Minnesota, and Ontario, Canada, these steps have led to proven success. Our customers report dramatic reductions in their maintenance costs when using our EV trucks versus their diesels. Consider also that the strain and costs to maintain a diesel yard truck are even greater when it’s deployed in a cold, rough environment. Fleets may be initially skeptical when they hear about maintenance savings around 75%, but then they think more about what parts of their diesel truck drive most of their repair costs and downtime pain. Here’s a list of some of the components and fluids that you will not find in an Orange EV electric yard truck (note that some EV OEMs may still include some of these parts): Imagine if the maintenance and repair costs for all of these items were zero for the life of your truck – even in frigid deployment locations. That’s what it can be like with an EV Yard Truck. Any way you look at it, electric yard trucks can fit in perfectly with your current operations, even if they take place in a harsh, cold environment. Yard trucks are an ideal EV application, without any range anxiety, and supported by learnings and improvements from six years in market. Electric yard trucks provide you with clean, efficient, reliable, quiet, and cost-effective performance, while eliminating the hassles, noise, smells, and high fuel and maintenance costs of diesel yard trucks. What are you waiting for? Everyone from your drivers to your CFO and CEO will thank you for making the switch. 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As battery-electric vehicles gain popularity for different uses in transportation, some are wondering if they can perform in the cold and harsh environments that diesel vehicles handle well. Just as mileage for conventional vehicles depends on several factors, the range for EVs can vary with cold weather, high-speed driving or accessory use, according to the . Accessory power use for things like heating a vehicle’s cabin can impact the energy consumption and vehicle range for EVs. “Unlike fossil fuel-powered vehicles, the thermal energy available from the electric motor is not able to meet heating demands in winter, and the energy consumption related to heating can significantly affect the vehicle performance in terms of range,” said a done at the University of Brescia in Italy. The study used publicly available Nissan Leaf data to model the impacts of accessory power consumption such as cabin heating on energy consumption for EVs. The data was based on an experiment in which the Nissan Leaf’s range was tested across a broad range of winter ambient temperatures in Canada. The study concluded: “The effect of ambient temperature and the consequent accessories consumption due to cabin heating are shown to be remarkable. For instance, in case of driving cycles, the range exceeds 150 kilometers at 20 degrees C, while it reduces to about 85 kilometers and 60 kilometers at 0 degrees C and minus 15 degrees C, respectively.” That’s the equivalent of going from a range of 93 miles at 68 degrees Fahrenheit to 53 miles at 32 degrees F and 37 miles at 5 degrees F. Of course, this is for a short-range passenger EV. Research on the performance of electric trucks in cold weather is scarce. Terminal tractors, or yard trucks, rarely leave their home base. Yard trucks are the , because they don’t have to travel long distances. They can quickly find a charger when there’s down time or when they need to reenergize their batteries. “The actual performance of our Orange EV yard truck is not any different in hot or cold weather — it just uses more energy in cold weather,” Kurt Neutgens, president and CTO of Orange EV, told FreightWaves. Like any vehicle, EVs need to be designed and adapted for the environments they operate in, Neutgens said, but that can be accomplished. “Because of the additional energy used to heat the battery boxes and the cab, it is possible that operations in extreme cold could use 3 to 6 kilowatts more energy per hour than when temperatures are in the 70s,” Neutgens said. It depends on the temperatures and how efficient the heaters are, he said, so it’s important to test batteries in cold weather and pay attention to the battery pack size companies purchase for their EVs. The Kansas City-based electric terminal tractor provider has had yard trucks operating in snowy and cold environments for years. “Our coldest location is likely in Otsego, Minnesota, at a Ruan facility. In that part of Minnesota, it’s not uncommon to hit minus 20 degrees F for multiple days, and it’s been down to minus 33 degrees Fahrenheit with our truck operating. … The snowiest Orange EV location is likely Buffalo, New York, where our trucks have been operating successfully for five years,” Neutgens said. In the 2018 to 2019 winter season, Buffalo received 94 inches of snowfall, and the average annual snowfall for the city was 70 inches between 1981 and 2010, according to the . Orange EV yard trucks have heating elements inside the battery boxes, so the batteries can continue to supply power and run the truck as normal in frigid temperatures, Neutgens said. Though they can take energy from the battery, electric heaters can heat up the cab faster than a diesel engine, he said. “Any fleet operator considering a switch to electric vehicles has concerns regarding duty cycle and range of the assets. But in the evaluation, they have to also take into account the terrain and weather conditions,” said Tyler Cole, director of carbon intelligence at FreightWaves. Cole continued: “If they’re sacrificing substantial range in extreme temperatures, it’s going to weigh into their asset purchasing decision. For the last mile, light-to-medium-duty trucks and drayage operations, that’s probably less of a constraint. But any long-haul operator looking at EV trucks in the medium term is appropriately weighing the trade-offs between the total cost of ownership and interoperability of its assets.” to extend EV range in the winter include: Because EVs take more energy in cold environments, it’s important for companies to keep a charger open to keep the batteries warm and recharge trucks when needed, Neutgens said. Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "contentlocation": "United States", "url": "", "name": "Electric yard truck operating in New York", "description": "Electric yard truck operating in New York", "datePublished": "2022-02-16", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }
For operations at the South Intermodal Yard in Tacoma, [...]