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EV Opportunities are Blooming in Terminal Yards

Most corporations are looking more seriously at sustainability than ever before. But in the trucking industry, still dominated by fossil fuels, it can be tough to know where to start. Some fleets are not looking at over-the-road operations—they’re finding early zero-emissions victories in their yards. Albertsons, the second-largest grocery chain in the U.S., is finding sustainability success since it began using battery-electric terminal tractors at some of its 19 terminals. The EV yard tractors prove to be one of the best ways for fleets to test how alternate-powered Class 8 vehicles could fit into operations. “As part of . “We currently have 11 EV terminal tractors with plans to purchase seven more this year.” Albertsons' 120 diesel-powered terminal tractors will still outnumber the 18 EV yard tractors it expects to have by 2023. But that is not likely to last long, according to two recent industry studies that note how yard tractors are prime equipment for electrification. “These conversions are happening now—and it’s happening rapidly,” Zack Ruderman, VP of sales and marketing for , said. “We’re investing to significantly increase our production capacity to more than double this year versus last year.” Albertsons is one of Orange EV’s more than 100 fleet customers across the U.S. Ruderman told  (NACFE) study highlighted the potential efficiency of EV yard tractors. “We acknowledge that electrification can be difficult, especially in the Class 8 market,” , NACFE’s executive director, said. “But right now, the electrification of terminal tractors makes sense and is a good place for fleets to begin their electrification journey.” NACFE recently released the first of four trucking market segment reports from its freight efficiency study. The council found “terminal tractors one of the best, if not the best, paths for heavy-duty tractor fleets to learn about and implement a BEV in a fleet operation.” . Along with the environmental benefits and reduced maintenance costs of EVs, NACFE noted that the electric terminal tractors provide a better workplace for drivers because they’re quieter and smoother than the diesel versions. “We have received positive feedback from our drivers, saying that they prefer the modern technology of the BEV yard spotters,” Albertsons' Burke said. “They like that these EV terminal tractors improve uptime, do not require fueling, and there’s less preventive maintenance. They also appreciate that they are quiet, cool, and odorless.” BEV terminal tractors can also be used inside warehouses with no emissions—not just yards, NACFE noted. And maintenance costs for the BEVs can be 60% to 75% less than diesel-powered terminal tractors built after 2017. The stop-and-go nature of terminal work also offers regular opportunities to recharge. “Terminal tractors provide a good use case for electrification because they operate in low mileage applications and can opportunity charge throughout the day while drivers are on breaks,” said Kevin Otto, lead author of the report and NACFE’s electrification technical lead. Burke explained that is a big part of the early success Albertsons has found in its yards. “We have seen positive results in the transition to EV terminal tractors,” he said. “For example, since we run a 24/7 operation, opportunity charging has made the transition so easy and convenient since the EVs do not require dedicated charging times.” Albertsons uses opportunity-charging as part of its standard operating procedure for its drivers, based on Orange EV’s recommendation to maintain an optimal state of charge. “We refined it based on employee feedback after deployment with charging occurring between shifts, during breaks, and meal periods,” Burke added. “If you look at the market in general, the EV technology that is here now—and is very good—is that yard tractor application,” Al Barner, SVP of strategic fleet solutions at . “You’ve got the power source right there where the trucks operate. From drivers’ acceptance, they love them because there’s less noise. They’re more comfortable. It’s a good application—and you’ve got the opportunity-charging.” Fleet Advantage is a truck fleet business analytics, equipment financing, and asset lifecycle cost management company. With today’s supply chain problems delaying new vehicle deliveries, it is crucial to know how fleets manage their equipment and plan for the future. Part of that future planning Barner has seen more of is how to make terminals more sustainable for the environment and fleet employees. An “The technology advances are what’s increasing adoption,” Ann Rundle, VP of electrification and autonomy for ACT Research, said during ACT’s Seminar 66, held in February in Columbus, Indiana. While noting that government regulations have pushed some trucking operations toward EVs in recent years, Rundle said battery technology gains over time would exceed regulatory influences on fleets. “Battery costs are falling as the volumes increase,” she said. “Another thing is battery energy density has been improving over time.” A vehicle battery in 2022 has about three times more power density than the same sized battery in 2012, said Rundle, who was the principal author of the ACT Research study released in December. “So that means either three times more range, one-third less size pack, or you pick how you want to do it. This isn’t theoretical; it is getting better and proving to be better.” The ACT study forecasts all Classes 7 and 8 tractors in the U.S. to be 30% electric by 2030. But Orange EV’s Ruderman said terminal tractors could be closer to full conversion then. “There are a lot of reasons why terminal tractors are an easier EV integration,” he said. “When you talk to fleets about EVs, one of the main concerns is range anxiety: What’s going to happen when I’m out on my route and I need to charge, or I was stuck in traffic, or a different route had more hills that consume more energy, and I’m afraid I can’t get back to home base to charge.” Since most terminal tractors never leave the yard, they are never far from a charging station, Ruderman noted. So opportunity charging, like what NACFE laid out in its study and Albertsons is putting into practice, is enough time to keep a yard EV running in a 24/7 operation. Add in that regenerative braking also charges the tractor. “It turns the frequent starts and stops in the yards into an advantage,” Ruderman said. For fleets interested in getting started or increasing their sustainability efforts, the terminal is a prime place to start. “If you look at the EV market, technology at the yard tractor level is here today and it’s performing well,” Fleet Advantage’s Barner said. “Expanding that technology out to the regional final mile will be the next step.” It was a great place to start for Albertsons, which has 1,400 Class 8 trucks nationwide and its private fleet employs 2,500 drivers. “Fleet sustainability remains top of mind every year as we plan for capital for fleet equipment and infrastructure improvements, as well as foster employee satisfaction,” Burke explained. The company has more than 1,700 stores in 34 states and the District of Columbia. Along with . “Albertsons Companies is committed to integrating sustainability into our everyday business decisions, and that includes reducing emissions within our own operations and our supply chain to help tackle climate change,” Burke said. “We strive to lower our emissions in many ways such as improving fuel efficiency in our trucks, switching to LEDs that use less electricity, and harnessing renewable energy such as wind and solar.” Its over-the-road tractors are all certified by the U.S. Environmental Protection Agency’s for meeting highway transportation sustainability and efficiency standards. “We will continue to explore, pilot, and purchase zero-emission and alternative fuel on-road tractors and refrigeration units for a more sustainable fleet profile while maintaining operational output and deployment across the network, when feasible,” Burke added. Despite supply chain problems plaguing some manufacturers, Ruderman said Orange EV delivers tractors and chargers about 90 days after orders. The OEM has fleet customers in 24 states and expects its market saturation to grow this year. “The broader message is that EV yard trucks are proven,” Ruderman said. “It’s past the experimental stage. We have almost 400 of them in the market across 100 different fleets, different duty cycles, and different parts of the country—in warm weather, in cold weather. The time is now to have that conversation about where to start.” Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "contentlocation": "United States", "url": "", "name": "orange_ev_albertsons_terminal_tractor.624d8ee6c8246", "description": "Albertsons Orange EV Truck, as seen in FleetOwner", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }

RMS Deploys Orange EV Trucks to CSX Terminal in Pennsylvania

RMS replaced five diesel yard hostlers – semi-tractors used to move containerized cargo – with five electric yard hostlers at the CSX Intermodal terminal in Chambersburg. A $1 million grant made the replacement project possible. “By replacing old diesel-engine trucks with zero-emission electric trucks, Rail Management Services has eliminated a source of nitrogen oxide pollution in the Chambersburg area, helping residents breathe healthier air,” said DEP Secretary Patrick McDonnell. "They're also helping to lower greenhouse gas emissions, while saving on fueling costs, two more reasons for companies’ growing interest in cleaner running vehicles for daily industrial use.” The terminal is owned by CSX, a national leader in rail-based freight transportation. Pacific Rail Services, a division of RMS, oversees the intermodal loading and unloading operation at the facility. The OrangeEV all-electric powered, zero-emission vehicles went into service in June 2021. On average, the five electric hostlers move a combined 500-600 shipping containers daily. The estimated emission reduction benefits from this project are: This project is expected to save approximately 50,000 gallons of diesel fuel each year. “Rail Management Services strives to be the leader of alternative fuel opportunities within the intermodal industry,” said RMS Vice President Ed Morgenthaler. “We currently have Orange EV electric hostling trucks at six different locations and have been approved for funding at two more locations this year. Our goal is to continuously integrate strategic economic opportunities, all the while reducing significant CO2 emissions. Working in conjunction with CSX and the Pennsylvania Department of Environmental Protection, we feel we have accomplished this at our Chambersburg facility with the purchase of our five electric hostlers.” The terminal is in an environmental justice area, defined by DEP as communities where 20 percent or more individuals live in poverty and/or 30 percent or more of the population are residents of color. Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "contentlocation": "United States", "url": "", "name": "RMS Orange EV Trucks in PA", "description": "A man with a hazard vest and protective hat with EV trucks", "datePublished": "2022-03-20", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }

Terminal Tractors are Ideal for Fleet Electrification

In addition to their environmental benefits, zero-emission electric yard vehicles also get high marks from drivers and come with lower maintenance costs than their diesel counterparts. Those were some of the top findings of a new NACFE report released March 6 at the Technology & Maintenance Council 2022 Annual Meeting & Transportation Technology Exhibition. TMC is part of American Trucking Associations. “What we concluded is are ready now, and an excellent place for fleets to move forward with electric trucks,” Mike Roeth, NACFE’s executive director, said during a TMC press conference introducing the report. That evaluation of terminal tractor electrification is among the takeaways from NACFE’s Run on Less Electric demonstration in September 2021, which involved 13 fleets operating battery-electric trucks in a range of different applications across six U.S. states and two Canadian provinces. The report on electric terminal tractors is the first in a series of four planned NACFE reports, one on each electric truck market segment involved in Run on Less Electric. NACFE said it will publish separate reports on vans and step vans, medium-duty box trucks and heavy-duty regional tractors in the coming months. Many companies that run heavy-duty tractors and other vehicle types also operate yard tractors at their terminals or warehouses. Introducing electric terminal tractors can help those companies pave the way for other applications that might be more challenging, such as electric regional-haul Class 8 tractors, Roeth said. “It’s just a great place to buy one, two or 10, and start that electrification journey,” he said. Roeth said terminal tractors are an ideal duty cycle for electrification for a number of reasons. Notably, the vehicles generally operate within logistics yards and transport relatively light loads at low speeds. Plus, drivers said they felt safer operating electric yard tractors because the vehicles are quieter, making it easier to hear their surroundings. They also said they felt less fatigued at the end of the day. “Drivers rave about these vehicles,” Roeth said. “They just love driving them.” Electric yard tractors can reduce maintenance costs as well, he added. Terminal use is a difficult duty cycle for diesel aftertreatment systems, he said, in part because it involves a lot of idling. Plus, electric terminal tractors are a particularly good fit for companies that already are using electrified materials handling equipment such as electric forklifts or robotics. “This is just a natural evolution to go outside of the plant or the warehouses,” Roeth said. Fleets also can benefit from “opportunity charging” by plugging the vehicle into a charging station any time it is stopped, even if it’s just a short break. To take advantage of those opportunities, some fleets are installing their chargers near drivers’ break areas so they can easily recharge the vehicle while handling paperwork or taking lunch or restroom breaks. Increasing the charge level even a little bit can help throughout the day, Roeth said. Kevin Otto, lead author of the report and NACFE’s electrification technical lead, said working with electric terminal tractors can be a great learning experience for a trucking fleet’s entire business, from operations to maintenance. “I really do believe that when it comes to learning about an electric vehicle and putting it into operation and making it work, the terminal tractor is probably the best alternative for making that happen,” Otto said. Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "thumbnailUrl": "", "url": "", "contentlocation": "US", "name": "Orange EV at TMC_from Transport Topics", "description": "Two casually dressed men are examining an Orange EV electric truck at an expo", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }

Orange EV Trucks Are First All-Electric Cargo Equipment at Tacoma Intermodal Yard

The South Intermodal Yard (SIM) in Tacoma will be the first location for all-electric yard handling equipment in The Northwest Seaport Alliance (NWSA) gateway. The SIM Electric Truck Project represents a $2.2 million investment for equipment purchase and infrastructure installation supported by funding from Tacoma Power, Rail Management Services and DERA grant funds. “The NWSA is very excited to welcome the first all-electric yard handling equipment to Tacoma. “This is delivering on our commitment to reduce maritime emissions through the Northwest Ports Clean Air Strategy while also increasing operational efficiency and demonstrating the effectiveness of zero-emission equipment in our gateway.” “Partnerships like this move our community forward toward a clean energy future,” said . “Transportation is the top polluter in our region, and we can help combat that by transitioning the fueling of vehicles to our clean, renewable hydroelectric energy.” In 2020, the NWSA was awarded $732,000 in Diesel Reduction Act (DERA) grant funding which supported the purchase of six electric yard trucks by Rail Management Services. The terminal tractors were furnished by pure electric heavy-duty truck company, Orange EV. The project has been further supported by Tacoma Power’s Cargo and Material Handling Equipment and Hostler Trucks program with $132,000 for infrastructure components of the project. Each electric yard truck will be used to move containers on chassis to and from container stacks and rail cars. Rail Management Services has experience successfully deploying zero-emission cargo handling equipment in other locations around the country. Over the lifetime of the equipment and with grant funds included, purchase and operational costs of the electric trucks will be near that of current diesel cargo equipment models, making this investment a strategic environmental benefit to surrounding port areas. The SIM Electric Yard Truck project is expected to reduce GHG’s and diesel particulate matter in the NWSA gateway by approximately 259 tons per year and 1.41 tons per year, respectively. Electricity is not only cleaner than traditional diesel equipment, but has operational advantages such as being less expensive to operate and requiring less maintenance due to fewer moving parts. Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "contentlocation": "United States", "url": "", "name": "Orange EV trucks at Tacoma intermodal yard", "description": "Orange EV trucks at Tacoma intermodal yard", "datePublished": "2022-03-14", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }

Electric Yard Trucks: Don’t be Afraid of the Cold

The transition to electrification for the transportation industry is underway. One of the most successful applications of this revolution can be found in the rapidly growing usage of electric yard trucks, also known as terminal tractors, yard hostlers and many other names. The speed of adoption may surprise some, with Orange EV electric yard trucks already being used by more than 100 fleets. This scale of deployments has provided plenty of cold weather use case examples, including sites in Minnesota at temperatures of -33° Fahrenheit. As more and more data comes in, it’s proving that as long as the right choices are made upfront and the right behaviors are implemented on-site, an EV yard truck can be superior, regardless of the climate. Concerns about performance in extreme cold are not unique to battery electric vehicles. For diesel-powered trucks, the negative impacts of cold weather are very well known: Lithium batteries, like the Lithium iron phosphate batteries used in Orange EV yard trucks, produce no local polluting emissions, and sites don’t have to worry about liquid fuel spills. Electric motors never need to idle, and electric heaters can warm up the cab much faster than a cold diesel engine might. And, of course, there are the financial savings, with the electricity to power an EV yard truck costing 85-90% less than diesel fuel. The EV truck’s performance shouldn’t be any different in cold weather, but what is different is the increased energy consumption that occurs from two primary factors: Heating the batteries and heating the cab. All Orange EV yard trucks come with built-in battery heaters that keep the batteries from getting too cold, even when there are sub-zero temperatures outside. Then using the in-cab heat will logically use more energy to keep the driver comfortable during colder weather. Proper battery management and charging behaviors are especially key to the successful operation of a fleet of electric yard trucks in cold weather, but are important regardless of temperature, so we work closely with our customers to spec their truck and train their drivers. That said, it really comes down to these simple tips: Through 6 years of deployments and trucks running in wintry sites including Chicago, Buffalo, Minnesota, and Ontario, Canada, these steps have led to proven success. Our customers report dramatic reductions in their maintenance costs when using our EV trucks versus their diesels. Consider also that the strain and costs to maintain a diesel yard truck are even greater when it’s deployed in a cold, rough environment. Fleets may be initially skeptical when they hear about maintenance savings around 75%, but then they think more about what parts of their diesel truck drive most of their repair costs and downtime pain. Here’s a list of some of the components and fluids that you will not find in an Orange EV electric yard truck (note that some EV OEMs may still include some of these parts): Imagine if the maintenance and repair costs for all of these items were zero for the life of your truck – even in frigid deployment locations. That’s what it can be like with an EV Yard Truck. Any way you look at it, electric yard trucks can fit in perfectly with your current operations, even if they take place in a harsh, cold environment. Yard trucks are an ideal EV application, without any range anxiety, and supported by learnings and improvements from six years in market. Electric yard trucks provide you with clean, efficient, reliable, quiet, and cost-effective performance, while eliminating the hassles, noise, smells, and high fuel and maintenance costs of diesel yard trucks. What are you waiting for? Everyone from your drivers to your CFO and CEO will thank you for making the switch. 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