Electric Yard Trucks: Don’t be Afraid of the Cold

2025-10-10T14:22:36-05:00February 15, 2022|Yard Trucks|

The transition to electrification for the transportation industry is underway. One of the most successful applications of this revolution can be found in the rapidly growing usage of electric yard trucks, also known as terminal tractors, yard hostlers and many other names. The speed of adoption may surprise some, with Orange EV electric yard trucks already being used by more than 100 fleets. This scale of deployments has provided plenty of cold weather use case examples, including sites in Minnesota at temperatures of -33° Fahrenheit. As more and more data comes in, it’s proving that as long as the right choices are made upfront and the right behaviors are implemented on-site, an EV yard truck can be superior, regardless of the climate. Concerns about performance in extreme cold are not unique to battery electric vehicles. For diesel-powered trucks, the negative impacts of cold weather are very well known: Lithium batteries, like the Lithium iron phosphate batteries used in Orange EV yard trucks, produce no local polluting emissions, and sites don’t have to worry about liquid fuel spills. Electric motors never need to idle, and electric heaters can warm up the cab much faster than a cold diesel engine might. And, of course, there are the financial savings, with the electricity to power an EV yard truck costing 85-90% less than diesel fuel. The EV truck’s performance shouldn’t be any different in cold weather, but what is different is the increased energy consumption that occurs from two primary factors: Heating the batteries and heating the cab. All Orange EV yard trucks come with built-in battery heaters that keep the batteries from getting too cold, even when there are sub-zero temperatures outside. Then using the in-cab heat will logically use more energy to keep the driver comfortable during colder weather. Proper battery management and charging behaviors are especially key to the successful operation of a fleet of electric yard trucks in cold weather, but are important regardless of temperature, so we work closely with our customers to spec their truck and train their drivers. That said, it really comes down to these simple tips: Through 6 years of deployments and trucks running in wintry sites including Chicago, Buffalo, Minnesota, and Ontario, Canada, these steps have led to proven success. Our customers report dramatic reductions in their maintenance costs when using our EV trucks versus their diesels. Consider also that the strain and costs to maintain a diesel yard truck are even greater when it’s deployed in a cold, rough environment. Fleets may be initially skeptical when they hear about maintenance savings around 75%, but then they think more about what parts of their diesel truck drive most of their repair costs and downtime pain. Here’s a list of some of the components and fluids that you will not find in an Orange EV electric yard truck (note that some EV OEMs may still include some of these parts): Imagine if the maintenance and repair costs for all of these items were zero for the life of your truck – even in frigid deployment locations. That’s what it can be like with an EV Yard Truck. Any way you look at it, electric yard trucks can fit in perfectly with your current operations, even if they take place in a harsh, cold environment. Yard trucks are an ideal EV application, without any range anxiety, and supported by learnings and improvements from six years in market. Electric yard trucks provide you with clean, efficient, reliable, quiet, and cost-effective performance, while eliminating the hassles, noise, smells, and high fuel and maintenance costs of diesel yard trucks. What are you waiting for? Everyone from your drivers to your CFO and CEO will thank you for making the switch. 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Electric Vehicles Match Diesel Performance in the Cold

2025-10-10T14:32:04-05:00February 15, 2022|Yard Trucks|

As battery-electric vehicles gain popularity for different uses in transportation, some are wondering if they can perform in the cold and harsh environments that diesel vehicles handle well. Just as mileage for conventional vehicles depends on several factors, the range for EVs can vary with cold weather, high-speed driving or accessory use, according to the . Accessory power use for things like heating a vehicle’s cabin can impact the energy consumption and vehicle range for EVs. “Unlike fossil fuel-powered vehicles, the thermal energy available from the electric motor is not able to meet heating demands in winter, and the energy consumption related to heating can significantly affect the vehicle performance in terms of range,” said a done at the University of Brescia in Italy. The study used publicly available Nissan Leaf data to model the impacts of accessory power consumption such as cabin heating on energy consumption for EVs. The data was based on an experiment in which the Nissan Leaf’s range was tested across a broad range of winter ambient temperatures in Canada. The study concluded: “The effect of ambient temperature and the consequent accessories consumption due to cabin heating are shown to be remarkable. For instance, in case of driving cycles, the range exceeds 150 kilometers at 20 degrees C, while it reduces to about 85 kilometers and 60 kilometers at 0 degrees C and minus 15 degrees C, respectively.” That’s the equivalent of going from a range of 93 miles at 68 degrees Fahrenheit to 53 miles at 32 degrees F and 37 miles at 5 degrees F. Of course, this is for a short-range passenger EV. Research on the performance of electric trucks in cold weather is scarce. Terminal tractors, or yard trucks, rarely leave their home base. Yard trucks are the , because they don’t have to travel long distances. They can quickly find a charger when there’s down time or when they need to reenergize their batteries. “The actual performance of our Orange EV yard truck is not any different in hot or cold weather — it just uses more energy in cold weather,” Kurt Neutgens, president and CTO of Orange EV, told FreightWaves. Like any vehicle, EVs need to be designed and adapted for the environments they operate in, Neutgens said, but that can be accomplished. “Because of the additional energy used to heat the battery boxes and the cab, it is possible that operations in extreme cold could use 3 to 6 kilowatts more energy per hour than when temperatures are in the 70s,” Neutgens said. It depends on the temperatures and how efficient the heaters are, he said, so it’s important to test batteries in cold weather and pay attention to the battery pack size companies purchase for their EVs. The Kansas City-based electric terminal tractor provider has had yard trucks operating in snowy and cold environments for years. “Our coldest location is likely in Otsego, Minnesota, at a Ruan facility. In that part of Minnesota, it’s not uncommon to hit minus 20 degrees F for multiple days, and it’s been down to minus 33 degrees Fahrenheit with our truck operating. … The snowiest Orange EV location is likely Buffalo, New York, where our trucks have been operating successfully for five years,” Neutgens said. In the 2018 to 2019 winter season, Buffalo received 94 inches of snowfall, and the average annual snowfall for the city was 70 inches between 1981 and 2010, according to the . Orange EV yard trucks have heating elements inside the battery boxes, so the batteries can continue to supply power and run the truck as normal in frigid temperatures, Neutgens said. Though they can take energy from the battery, electric heaters can heat up the cab faster than a diesel engine, he said. “Any fleet operator considering a switch to electric vehicles has concerns regarding duty cycle and range of the assets. But in the evaluation, they have to also take into account the terrain and weather conditions,” said Tyler Cole, director of carbon intelligence at FreightWaves. Cole continued: “If they’re sacrificing substantial range in extreme temperatures, it’s going to weigh into their asset purchasing decision. For the last mile, light-to-medium-duty trucks and drayage operations, that’s probably less of a constraint. But any long-haul operator looking at EV trucks in the medium term is appropriately weighing the trade-offs between the total cost of ownership and interoperability of its assets.” to extend EV range in the winter include: Because EVs take more energy in cold environments, it’s important for companies to keep a charger open to keep the batteries warm and recharge trucks when needed, Neutgens said. Published: { "@context": "", "@type": "ImageObject", "contentUrl": "", "contentlocation": "United States", "url": "", "name": "Electric yard truck operating in New York", "description": "Electric yard truck operating in New York", "datePublished": "2022-02-16", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }

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New High-Load, Higher Speed, Fast Charge Terminal Trucks For Intermodal Operations

2025-10-10T15:14:44-05:00September 20, 2021|Electric Class 8 Truck|

KANSAS CITY, MO, (SEPTEMBER 13, 2021) – Orange EV, a leading manufacturer of innovative, heavy-duty, electric vehicle (EV) truck solutions, has announced its new intermodal terminal trucks, scheduled to be available Q3 2022, to meet the increased cargo handling and lifting demands required by port and rail intermodal operations. Orange EV’s T-Series Class 8 electric terminal trucks have been commercially deployed since 2015 and have proven their outstanding performance, uptime, and cost savings during more than 1 million hours of operation. Built on the experience and success of the T-Series, the new series boasts new design elements and additional power to deliver the increased performance required by faster-paced, maximum-load operations: In addition to the new trucks being a strong fit for intermodal operations, they will also perform especially well in distribution centers and other environments that operate with very heavy loads, steep grades, and/or require faster speeds. Just as the T-Series has been transforming yard management, the new series of trucks will increase efficiency and reduce costs to intermodal operators providing essential services. “Orange EV understands the vital role that today’s port and rail hubs play in goods movement, warehousing, and freight distribution,” said Kurt Neutgens, Orange EV’s Chief Technology Officer. “Intermodal operations that have been looking for safer, more reliable, cost-effective trucks – that can do the job – now have a solution. The new Orange EV trucks will deliver all that and more.” Orange EV is now accepting pre-orders. To learn more about Orange EV yard trucks or schedule a demo, please visit:

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Electric Class 8 Truck Fleet Surpasses Three Million Miles and One Million Hours of Operation

2025-10-10T15:10:01-05:00August 31, 2021|Electric Class 8 Truck|

With average uptime exceeding 99 percent for trucks built since 2020, Orange EV is the logical solution for any business looking to update their diesel yard truck fleet. Orange EV, a leading manufacturer of innovative, heavy-duty, EV truck solutions, today announced its yard trucks have surpassed several unparalleled milestones that cement its status at the forefront of the Class 8 zero-emission truck space: three million miles of usage, one million hours of operation, and an average uptime of 97 percent for trucks built since 2018, and 99 percent for trucks built since 2020. With uptime for diesel-powered yard trucks often within the 75-80 percent range, this not only makes Orange EV yard trucks an environmentally conscious, cleaner and quieter alternative, but one with potential to overhaul and improve efficiency and productivity across freight, warehousing, distribution, manufacturing, intermodal environments, and more. "For every company moving trailers or containers, Orange EV aims to provide a superior operational and financial alternative to diesel yard trucks, while accelerating the inevitable transition to electric that will eliminate harmful diesel particulate and greenhouse gas emissions," said , VP of Sales and Marketing at Orange EV. Yard trucks generally operate within the confines of a facility's freight/cargo yard, moving containers short distances at speeds in the range of 5-25 mph. Surpassing three million EV miles is a significant accomplishment given the slow-speed, stop-start nature of yard truck operation. With data from more than 90 fleets having already deployed Orange EV yard trucks over the past six years, it has become clear that replacing fossil-fuel powered yard trucks with Orange EV electric trucks is more cost-effective. Customers experience significant savings, especially from fuel, maintenance, and repairs. Lifetime savings can be as much as , with Orange EV trucks expected to maintain their strong performance and uptime for 10 years or more. Diesel yard trucks are often traded in or sold after 4 or 5 years of use before their maintenance and repair costs skyrocket. The biggest culprits of downtime and maintenance expense for a diesel yard truck - the engine, transmission, and emissions control system – are not present in Orange EV electric trucks. Instead, Orange EV trucks are equipped with long-life brushless induction motors and zero maintenance lithium-ion battery packs, now with a battery warranty up to 7.5 years or 396,000 kWh of use, whichever comes first. Orange EV yard trucks also offer a number of health and productivity benefits for businesses and employees. Some of these benefits include safer and cleaner working environments, less downtime due to illness or injury, and reduced exposure to , dangerously loud trucks, and extreme engine heat. The difference for the driver experience is dramatic, with Orange EV trucks becoming the truck of choice on site, much preferred over traditional diesels. This improved driver satisfaction can lead to increased employee retention, an important factor considering current worker shortages. "Many businesses and governmental organizations have found it difficult to make their planned progress toward achieving sustainability goals, especially in their heavy-duty trucking, due to the limited availability of proven, cost-effective alternatives to the fossil fuel-powered solutions," said Ruderman. "Meanwhile, Orange EV has been delivering electric trucks within 90 days of orders, and demonstrating for years that they can successfully satisfy operational, financial and environmental goals for organizations of all sizes." { "@context": "", "@type": "ImageObject", "contentUrl": "", "contentlocation": "United States", "url": "", "name": "Milestone post featured image", "description": "Milestone post featured", "datePublished": "2021-08-31", "provider": { "@type": "Organization", "name": "Orange EV", "url": "", "image": "" } }

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